Spot Welding is the most popular and efficient way to join two pieces of metal together. Not only is it fast, but also permanent and clean.
Out of the many factors involved in successful spot welding, one of the most important is the material used to make the electrode. Over the years, there have been various developments in improving the quality of spot welding electrodes, and as a result, the industry has seen a steady growth of 11% per year. In this article, we will discuss the most common materials used to make electrodes in spot welding, their advantages and disadvantages, and how they are produced.
So, read on to learn more about what material is used to make electrode in spot welding.
What Material Is Used To Make Electrode In Spot Welding?Spot welding is a process that is used to join two pieces of metal together. It is different from other welding processes because the metals are not melted together.
Instead, intense heat is used to make a strong bond between the two pieces of metal. For this process to be successful, it is important that the right material is used for making the electrodes.
Types of Materials Used in Spot WeldingThe most commonly used materials for spot welding electrodes are copper, copper tungsten, nickel, and stainless steel alloys. Each of these materials is chosen due to its specific properties that make it an ideal choice for spot welding.
CopperCopper is one of the most popular and widely used materials for spot welding electrodes. It has excellent electrical conductivity and offers excellent performance at a low cost. It is also very corrosion resistant and can withstand high temperatures.
Copper TungstenCopper tungsten is a combination of copper and tungsten and is known for its superior hardness. It is a great choice for spot welding electrodes due to its resistance to wear and tear, as well as its ability to transfer heat quickly. Copper tungsten electrodes are also more resistant to oxidation than pure copper electrodes.
NickelNickel is another popular choice for spot welding electrodes. It is prized for its ability to maintain a good electrical contact and its excellent resistance to corrosion.
It also has a high melting point which is useful in spot welding.