Wire welding is a skill that has been used around the world for decades. It involves joining two pieces of metal together using electric current and a special welding wire.
In the year 2019 alone, more than 200 million kilograms of welding wire were sold, with an estimated worth of nearly $4 billion! It is estimated that nearly 10 million welders worldwide are capable of wire welding. Any time you think of building something strong and structurally secure, wire welding is likely the technique that first comes to mind.
So what exactly is wire welding called? Let’s take a closer look at this complex process of metal joining.
What is Wire Welding Called?Wire welding is an important type of welding technique that is often used in a wide range of fabrication processes. It is typically used to join pieces of metal that are difficult to weld using conventional methods.
The process involves using an electric current to fuse the metals and wires together for a strong weld. To ensure a successful wire welding process, welders must select the correct materials and welding procedure.
What Type of Wire Welding Process is Used?The type of wire welding process used depends on the thickness of the metals involved and the desired outcome, however, there are a range of popular welding techniques used to ensure successful wire welds. The most popular techniques include:
- Flux Core Arc Welding
- Gas Metal Arc Welding
- Submerged Arc Welding
- Shielded Metal Arc Welding
What Types of Metals Can Be Used in Wire Welding?
Wire welding can be used to weld a range of metals, such as iron and steel, however, most welders prefer to use stainless steel and aluminum as these materials reduce the chance of oxidation. Other materials, such as nickel and titanium, can also be used, however, due to their tendency to be difficult to weld together, extra precautions must be taken to ensure a successful weld.
What Are the Benefits of Wire Welding?Wire welding is a versatile and cost effective technique that offers a range of benefits.
It produces strong, accurate welds with minimal spatter and can be used to join pieces of metal with varying thicknesses. The process is fast and efficient, and can be used in a variety of industrial and commercial applications, such as automotive fabrication or shipbuilding.
What Are the Safety Considerations During Wire Welding?
As with any welding project, safety must be a top priority. To ensure safe welding conditions, it is important to wear the right protective equipment, such as welding helmets, gloves and plasma cutting leathers. It is also important to follow the manufacturer’s instructions and keep combustible materials away from the welding area.