Welding is an integral part of steel fabrication, as it’s used to construct and repair metal components in this industry. With the advancement of welding technology, secondary power welding has emerged as a major breakthrough.
It’s an automated, single process technology that can be used to achieve precision and speed while still maintaining the integrity of the workpiece. In fact, the U. S Department of Energy estimates that secondary power welding increases productivity by up to 30%, when compared to standard welding methods.
Furthermore, the level of accuracy that can be achieved with this method is unparalleled, as it eliminates many unwanted weld distortions. If you’re curious about what secondary power welding does, and how it can benefit your business, then this article is here to provide all the answers.
What is Secondary Power Welding?Secondary power welding is a form of welding which is used to weld thick and hard materials in a precision and accurate manner. This type of welding requires the use of two different power supplies which are connected together in order to produce a powerful energy source that can be used for welding thick materials.
It is also known as double power welding because two power supplies of different voltages are used together in order to generate a higher voltage and thus stronger welding power.
Advantages of Secondary Power WeldingSecondary power welding offers numerous advantages that make it an attractive option for welding thick materials.
- It is capable of welding thick and hard materials in an accurate and precise manner.
- It provides higher welding power when compared to single power welding.
- The welding time is shorter due to the higher voltage.
- The process is much more efficient compared to other welding techniques.
- There is less risk of faulty welding due to the increased accuracy.
Disadvantages of Secondary Power WeldingSecondary power welding does have some disadvantages that should be considered before using it for welding thick materials. These include:
- It requires two power supplies of different voltages in order to operate.
- The setup can be expensive due to the need for two power supplies.
- It can be dangerous because of the risk of electrical shock.
- The increased power can cause splatter and produce excessive fumes.
- It is more difficult to control the welding parameters compared to other welding techniques.