Fabrication welding is an important manufacturing process that is taking the industrial world by storm. It is estimated that nearly 95% of commercial goods are assembled through fabrication welding – making it one of the most widely used manufacturing processes worldwide. By joining components together through heat, pressure and/or other means, fabrication welding creates a strong joining of otherwise separate parts.
In its simplest form, welding involves joining two pieces of metal together – whether for repair, construction or other needs. Fabrication welding is much more advanced, and takes joining metals to a new level.
It is used to create complete assemblies from raw materials, including a variety of components, from sheet metal to pipes. It’s a cost effective way to create complex structures that are reliable and strong. Now, let’s dive into the core concept of fabrication welding, and take a look at the processes and techniques involved.
What is Fabrication Welding
Fabrication welding is a welding technique that involves cutting, bending, reshaping, and welding metal materials to fabricate or repair a desirable product. It is one of the most widely used welding methods across a variety of work fields such as construction sites, farms, forestry, and factories. Regardless of what kind of welding project you are working on, fabrication welding is a essential welding technique for a wide range of services needs.Benefits of Fabrication Welding
Fabrication welding offers a wide range of advantages to its users. Some of these advantages include:- Beautiful and durable finish: Fabrication welding will give your repair tasks a beautiful finish since it involves grinding and polishing that enhances aesthetics.
In addition, a well-done fabrication welding will give your material longer lifespan.
- Faster turnaround time: Fabrication welding is a very fast welding technique, which makes it perfect for urgent or emergency welding needs. You can, therefore, count on it whenever you need your work completed within specific deadlines.
- Versatility: Fabrication welding is a versatile welding technique which can be used on a wide variety of metals. This makes it easier to work with any material that you may encounter during the welding process.
- Minimum repairs: Fabrication welding is a simple and accurate welding technique, which minimizes the amount of repair required. This prevents excess damage to the material in the welding process.
How Fabrication Welding Works
Fabrication welding involves a lot of processes and it is important that you understand all of them to be successful with your welding project.Here is how fabrication welding works:
- Fabrication welding starts with cutting or severing the metal in the desired shape. This can be done with either a cutting torch or a plasma cutter.
The metal is then bent into the specific shape and dimensions using special equipment.
- Once the shape and dimensions have been achieved, the finish of the material is improved using a grinder. This will remove any imperfections and give the material a neat finish. The material is then cleaned to get rid of any dirt, dust, and debris.
- The material is then placed in position and the welding begins. The material is then permanently joined together using either TIG or MIG welding techniques. After the welding is complete, it is grind to smoothen out the weld and then finish is polished.
- Finally, the material is inspected and tested to ensure that it is strong and free from any leakages. The material is then inspected for defects and any necessary repairs are carried out.