Welding is an important process that requires precise technical skills and knowledge. A unique form of welding is bird nesting, which is well-known in the industrial industry. It may seem like an unusual term, but bird nesting is a necessary skill in welding, especially in the automotive and aerospace industries.
In fact, bird nesting is estimated to be used in over 75% of all industrial welding applications. It is a process of holding two pieces of metal together using the heat and pressure of the welding arc.
Its purpose is to ensure the adequate pressure distribution across the joint and to penetrate the metal uniformly. So, what exactly is bird nesting in welding and how does it work?
In this article, we will explore the fundamentals of bird nesting and what it takes to become an expert at welding techniques involving bird nesting.
What is Bird Nesting in Welding?Bird Nesting in Welding is an important welding process that helps ensure that a joint is welded in its proper dimensions and dimensions are maintained.
Bird Nesting is a process that helps welders identify potential errors in the welding joint and take action to correct them. Bird Nesting is the process of locating and repairing errors in the weldments so that the welds can be welded accurately. It involves careful examination of joint surfaces and a thorough understanding of welding procedures and safety precautions.
Types of Bird NestingManual or Hand bird Nesting: This is the most basic form of Bird Nesting. The welders use hand tools such as a hammer, caliper and chalk to examine the welds and make the necessary corrections.
This type of Bird Nesting is commonly used when making repairs in a welding joint.
Machine Bird Nesting: This type of Bird Nesting is more advanced and it is mostly common in the production and automated welding processes. Here, the welders use special tools such as welding machines, lasers and robots to examine the welds and make necessary corrections. This is a more efficient way of Bird Nesting and it is mostly used in high production rates.
Benefits of Bird Nesting
- It helps in ensuring the accuracy of the welds and hence reduces welding defects.
- It increases weldability and improves the quality of welds.
- It makes the welding process faster and more efficient.
- It helps in saving time, money and materials.
- It reduces welding defects and repairs can be made quickly.